Electrical Frequency Converter

PDG10 series electrical frequency converter is a special inverter for industrial water equipment, suitable for various applications such as water purification equipment, factory water supply, water plant water supply, etc.
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Description

Features of electrical frequency converter

 

 

variable frequency converter

Special functions:

  • Special for water supply, complete functions
  • Cabinet installation, strong expandability
  • Can realize one-to-two rotation control mode

 

Reliable performance:

  • Ensure long-term reliable operation of the product
  • Professional quality control ensures product quality
  • Independent air duct design, standard temperature rise design
  • Brand core components, advanced technical solutions

 

Perfect protection:

  • Equipment overcurrent, overvoltage, overheating, short circuit protection
  • Motor output short circuit protection
  • Water pressure high pressure, low pressure, water shortage idling, antifreeze protection
  • Water shortage reset function 

 

Flexible expansion:

  • Standard dual-channel communication
  • Standard dual-channel relay
  • Multi-link control and host computer monitoring 

 

Control characteristics

 

 

  • Control mode: V/F control
  • Starting torque: 1Hz 100%
  • Speed ​​adjustment range: 1:20
  • Speed ​​accuracy: ±1.0%
  • Carrier frequency: 0.5kHz~16kHz
  • Overload capacity: 150% rated current for 60s, 180 rated current for 1s

 

Motion Control

 

 

  • Input voltage: 220V/380V; Fluctuation range: ± 15%
  • Input frequency: 50/60Hz, fluctuation range: ± 5%
  • Output voltage: 0-input voltage, error less than 5%
  • Output frequency: V/F: 0-100Hz
  • Operation command channel: 3 channels: operation panel given, control terminal given, serial communication port given, can be switched in a variety of ways
  • Frequency source: Data setting, panel pulse potentiometer setting, analog voltage setting, analog current setting, serial communication setting, etc. can be switched in a variety of ways
  • Analog power supply: 5V/10V/24V three power supply voltages, use most sensors
  • Input terminals: 2 digital input terminals; 1 module input terminal; 2 relay outputs; 2 communication interfaces

 

Basic Functions

 

 

variable speed drive pump

  • Built-in PID: can easily realize closed-loop control system
  • AVR function: when the grid voltage changes, it can automatically keep the output voltage constant
  • Overvoltage and overspeed loss: automatically limit the current and voltage during operation to prevent frequent overcurrent and overvoltage tripping
  • Fast current limiting function: minimize overcurrent faults and improve system stability
  • Power-on peripheral equipment safety self-check: can realize safety detection of powered peripheral equipment such as grounding, short circuit, etc.
  • Power-on automatic start function: power-on automatic start is optional, start delay is adjustable.
  • One-to-two water supply function: Through the cooperation of software and relays, the function of one machine driving two pumps can be realized
  • Automatic energy-saving operation: Automatically reduce the output voltage under light load to achieve energy-saving effect
  • Constant pressure control function: PID adjustment, PID feedback disconnection check, PID sleep and wake-up
  • Antifreeze function: The frequency, time, and cycle can be set for antifreeze function control
  • Water leakage detection: Optimize sleep control through water leakage detection coefficient

 

Display and keyboard operation

 

 

  • LED display: can display feedback pressure, target pressure, operating frequency, operating current and other data
  • Parameter lock function: define whether the parameters are locked in the running or shutdown state to prevent misoperation

 

Usage Environment

 

 

  • Place of use: Indoors, away from direct sunlight, dust, corrosive gas, flammable gas, oil mist, water vapor, dripping water or salt, etc.
  • Altitude: below 1000m; above 1000m, use with derating, 1% for every 100m increase
  • Ambient temperature: -10℃ ~40℃, derating is required when the temperature exceeds 40, 1% for every 1% increase in ambient temperature, the maximum ambient temperature is 50℃
  • Humidity: 95%RH, avoid condensation
  • Vibration: vibration acceleration is less than 0.6g
  • Storage temperature: -25℃ ~ +60℃

 

Operation panel description

 

 

vfd drive manufacturers

  1. MENU: used to switch from fixed model to modification model.
  2. P.SP/ENT: shortcut key of water pressure setting and "confirmation" key ofparameter setting.
  3. SHIFT: used to shift display and move cursors in parameter modification .In running status, pressing "shift" can switch back and forth among running frequency, output current, pressure setting and feedback pressure. Press "shift" to modify parameters. Flicker bit is the current bit which can be modified.
  4. ▲▼keys: used to modify parameter values.
  5. RUN: start button when using keyboard as starting mode.
  6. STOP: stop button and fault reset button when using keyboard as start mode.
  7. JOP: Used in the debugging stage of VFD, the auxiliary machine can run independently.
  8. Knob: Turn to the knob to change the setting pressure

 

Indicator Light Instruction:

 

  • RUN: (Always on) Running instruction; (Flicker): Sleep or stop instruction
  • STOP: Stop or standby instruction
  • NET PUMP: Online instruction: When the light is on, the communication is successful.
  • ALARM: VFD fault alarm
  • Hz: When the light is on, the content of the display is running frequency.
  • A: When the light is on, the content of the display is the output current.
  • V: When the light is on, the content of the display is the bus voltage.
  • Set Bar: When the light of running frequency and output current is on, the content of the display is Pre-set pressure.
  • Sys Bar: When the light of output current and bus voltage is on, the content of the display is Pre-set pressure.

 

Model list of electrical frequency converter

 

 

Model

Rated Power

(kW)

Power Capacity

(kVA)

Input Current

(A)

Output

(A)

kW HP
Single-phase 220V
PDG10-2SR75B 0.75 1.5 8.2 4.5 0.75 1
PDG10-2S1R5B 1.5 3 14 7 1.5 2
PDG10-2S2R2B 2.2 4 23 9.6 2.2 3
Three-phase 380V
PDG10-4TR75B 0.75 1.5 3.4 2.5 0.75 1
PDG10-4T1R5B

1.5

3 5.0 3.8 1.5 2
PDG10-4T2R2B
2.2 4 5.8 5.1 2.2 3
PDG10-4T004B/5R5P
4/5.5 5.9/8.9
10.5/14.6
9/13
4/5.5
5.5/7.5
PDG10-4T5R5B/7R5P
5.5/7.5
8.9/11
14.6/20.5
13/17
5.5/7.5
7.5/10
PDG10-4T7R5B
7.5
11
20.5
17
7.5
10
PDG10-4T011B/015P
11/15
17/21
26/35
25/32
11/15
15/20
PDG10-4T015B/018R5P
15/18.5
21/24
35/38.5
32/37
15/18.5
20/25
PDG10-4T018R5B/022P
18.5/22
24/30
38.5/46
37/45
18.5/22
25/30
PDG10-4T022B/030P
22/30
30/40
46.5/62
45/60
22/30
30/40
PDG10-4T030B/037P
30/37
40/57
62/76
60/75
30/37 40/50
PDG10-4T037B/045P
37/45
57/69
76/92
75/91
37/45 50/60
PDG10-4T045B/055P
45/55
69/85
92/113
91/110
45/55 60/70
PDG10-4T055B/075P
55/75
85/114
113/157
112/150
55/75 70/100
PDG10-4T075B/093P
75/93
114/134
157/180
150/170
75/93 100/125
PDG10-4T093B/110P
93/110
134/160
180/214
170/210
93/110
125/150
PDG10-4T110B/132P
110/132
160/192
214/256
210/253
110/132
150/180
PDG10-4T132B/160P
132/160
192/231
256/307
253/304
132/160
180/220
PDG10-4T160B/185P
160/185
231/245
307/345
304/340
160/185
220/250
PDG10-4T185B/200P
185/200
245/260
345/385
340/377
185/200
250/275
PDG10-4T200B/220P
200/220
260/280
385/430
377/426
200/220
275/300
PDG10-4T220B/250P
220/250
280/355
430/468
426/465
220/250
300/340
PDG10-4T250B/280P
250/280
355/396
468/525
465/520
250/280
340/380
PDG10-4T280B/315P
280/315
396/445
525/590
520/585
280/315
380/430
PDG10-4T315B/355P
315/355
445/500
590/665
585/650
315/355
430/480
PDG10-4T355B/400P
355/400
500/565
665/785
650/725
355/400
480/545
PDG10-4T400B
400
565
785
725
400 545

 

Common Faults and Handling

 

 

No display at power on
  • Check whether the input power is consistent with the nominal voltage of the drive with multimeter.
  • Check whether the three-phase rectifier bridge is intact. If the rectifier bridge is broken down, please request service.

 

The power air switch trips off at power on.
  • Check whether there is short circuit or ground connection between input power. If yes, please eliminate it.
  • Check whether the rectifier bridge has been broken down. If yes, please request service.

 

The motor doesn't rotate after the VFD runs.
  • Check whether there is balanced three-phase output among U, V, W. If yes, check whether the motor is broken or blocked. If no, please confirm whether the motor parameters are set correctly.
  • If there is output but the three-phase power is not balanced, please request service.
  • If there is no output voltage, please request service.

 

It doesn't stop in no water use.
  • Check whether the feedback pressure displayed on the VFD board is no less than set pressure. If the feedback pressure is less than set pressure, please check whether the range of the pressure sensor is set correctly, whether the pump rotates reversely, whether there is air and whether the inlet is blocked by sundries.
  • If the feedback value change back and forth around the set value, stop the VFD manually and check whether the pressure keep declining or not.If yes, it needs to change the check valve.

 

It can't sleep in small amount of water use or leakage
  • If it can't sleep or the sleep time is too long, please decrease the value of F0.04 properly.
  • If it starts and stops frequently, please increase the value of F0.04 properly

 

It can't stop to make protection in water shortage.
  • Water shortage protection switch (F4.00) is not enabled.
  • The threshold value of water shortage detection (F4.01) is set too low.
  • The current percentage of water shortage detection (F4.04) is set too low.

 

Safety Precautions of electrical frequency converter

 

 

Install of Electrical Frequency Converter

  • When installing or moving the inverter, please hold the bottom of the product instead of just holding the outer shell to prevent the inverter from being smashed or damaged.variable drive motor
  • The inverter should be kept away from flammable and explosive objects and heat sources, and installed on flame retardants such as metal.
  • When the inverter is installed in an electric cabinet or other enclosure, a fan or other cooling equipment should be installed in the cabinet, and vents should be set to ensure that the ambient temperature is below 40°C. Otherwise, the inverter may be damaged due to excessively high ambient temperature.

 

Wiring of Electrical Frequency Converter

  • Wiring must be completed by qualified professional electrical engineers, otherwise there may be electric shock or damage to the inverter.
  • Make sure that the power supply is disconnected before starting wiring, otherwise it may cause electric shock or fire.
  • The grounding terminal must be reliably grounded, otherwise the inverter housing is dangerous to be energized.
  • Do not touch the main circuit terminal, and the inverter main circuit terminal wiring should not contact the housing, otherwise it may cause electric shock.
  • Before wiring, confirm that the rated voltage and phase number of the inverter are consistent with the input power voltage and phase number, otherwise it may cause fire or personal injury.
  • The AC input power supply cannot be connected to the inverter output terminals U, V, and W, otherwise it will cause damage to the inverter and will not be eligible for warranty service.
  • The inverter cannot be subjected to a withstand voltage test, otherwise it will cause damage to the inverter.
  • The main circuit terminal wiring and control circuit wiring of the inverter should be separately wired or vertically crossed, otherwise the control signal will be interfered with.
  • The wiring cable of the main circuit terminal should use a wire nose with an insulating sleeve.
  • When the cable length between the inverter and the motor exceeds 50 meters, it is recommended to use an output reactor to protect the inverter and the motor.

 

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